Guide

How pallet jack size calculators work

Plain-language guide to sizing a manual pallet jack from cargo plus empty pallet weight, 5,500 / 6,600 lb classes, and NO_MATCH.

What this tool answers

You need a first-pass manual pallet-jack Working Load Limit before moving a loaded pallet in a warehouse, shop, or backroom. The calculator adds cargo and empty pallet weight, then names the smallest class on this site’s ladder (5,500 or 6,600 lb) that clears the gross — or returns NO_MATCH.

Why add the empty pallet

Nameplate capacity covers everything on the forks. Ignoring skid weight understates the load. Standard wood pallets often weigh tens of pounds; plastic or metal skids can weigh more.

Fork fit still matters

This screen checks weight only. Confirm fork length/width against your pallet openings and that the lowered fork height clears the pallet entry.

When the answer is NO_MATCH

If gross exceeds 6,600 lb, this site returns NO_MATCH. Split the load, use a higher-rated truck, or powered equipment — do not force a consumer 6,600 lb jack.

Sources

VEVOR US manual pallet jack product pages for 5,500 and 6,600 lb classes (HTTP 200, 2026-09-10). Material-handling practice of matching WLL to gross pallet weight.

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